The Impact of Filtration Optimization
Steri Filtration Audits
Steri Technologies stands as a leader in conducting comprehensive filtration audits, proven to provide substantial improvements in operational efficiency. Our recent audits have led to remarkable outcomes, including doubling filter life, reducing utility consumption, and increasing overall operational efficiency. Whether you have Steri equipment or a third-party filter, if you’re aiming to maximize process efficiency, contact us for a personalized filtration audit. Click Here to Contact Us.
Common Issues Found in Production Processes
Filtration process often face critical challenges that impact performance and efficiency. Here are several typical issues we commonly see during our filtration audits:
- Process Control Failure: Outdated processes or incorrect programming can lead to filter blinding or solids break through, leading to a noticeable decline in production efficiency.
- Mechanical Complications: Unnoticed wear and misalignment of shafts and seals, pose reliability concerns that can disrupt operations or lead to catastrophic failure.
- Process Efficiency Struggles: Over time, companies striving for maximum production output may inadvertently override established process designs, adding stress to filtration systems.
Using an expert to identify and address these common issues is vital to ensuring the optimal performance of your production process.
Process Sequencing Review
A critical aspect of the Steri filtration audit, involves a thorough review of process sequencing. We meticulously examine functional specifications to ensure the process sequence is accurate. If deviations are identified, we provide actionable recommendations to align the process with current best practices. This process sequencing review guarantees that your filtration system operates precisely as intended, minimizing errors and enhancing overall performance.
In a recent audit, Steri identified several deviations in the cake drying sequence and communicated these issues with the filter user. This minor adjustment, extended the filter nest life to more than 5 times the previous average. The filter remains in operation since the optimizations were implemented.
Operator Training
Operator and maintenance training play a pivotal role in Steri’s filtration audits, mitigating knowledge loss due to turnover. In facilities with multiple shifts, we implement consistent training principles to ensure that every operator is well-versed in filtration fundamentals and equipment maintenance.
The training review process delves into existing procedures, identifying gaps and inefficiencies. Collaborating with management, we document findings and recommend new procedures to streamline operations.
Conclusion
Mechanical and process optimization are integral components of our audit process, aiming to fine-tune every aspect of your filtration system for peak performance. Take a proactive step towards maximizing your plant’s savings by scheduling a comprehensive filtration audit with Steri Technologies. Our expertise goes beyond addressing surface-level issues; we delve deep into the intricacies of your entire system to streamline your operations. Whether you’re using Steri equipment or a third-party filter, reach out to us for a tailored process audit. Click here to get in touch.